Picked up my 1980 Interstate from an ebay'r in Wisconsin. When I bought it the thing was leaking gas. I got a good deal because the last buyer thought the motor was getting ready to explode while it was idling. When I hit the throttle, the motor smoothed out and sounded pretty good. While idling, it sounded like the engine was trying to die because the fuel wasn't getting to the engine. Oh, and it was leaking fuel from the air chamber.
Did I mention the fork seals were worn too?
After I got a guarantee from the PO in which he would give my money back if the thing caught on fire during the trip home, I headed out on that 300 mile trip back home. It got home just fine, rode pretty smooth considering the forks wouldn't hold air, but with the fuel leak, I was getting about 30 mpg.
Once home, and after purchasing some carb kits, I started rebuilding the carbs. They were pretty clean inside, and the parts I was replacing looked new. Some one had just rebuilt the carbs, but did a real crappy job of it. The floats weren't set, and one of the pilot screws was missing the spring, o-ring, and washer.
After the bench sync, and 1.25 turns of the pilot screws, I put the carbs back on the bike. Cranking it about 5 seconds, the thing fired right up, but still idled like crap. Turns out I forgot to clean out the idle jets.
Back off the bike comes the carbs. After trying everything I could think of to clear the jets of their goo (wire brush, welding tip cleaners, air, carb cleaner), I found a .009" guitar string will fit through the jet, but a .012" will not. Not wanting to rip all the carbs from the air chamber, I pulled the float bowls and floats from the carbs, took them in the house, put them in a roasting pan, and started pouring boiling water into the idle jets, then gently poking the guitar string through the jet. 3 of the 4 idle jets were clogged.
After clearing them, I put the carbs back on the bike (I'm getting good at that

). Cranking it about 5 seconds again, the bike started right up, and was idling 110% smoother than before.
I just replaced the bushings and seals on the forks, put on new shiny mirrors, and a new windshield. After all that, the new stereo and speakers I put on the bike to replace the 1980 junk that was on there, the used Travelcade seat, and the leather lever dangly grips with 100 skull beads (the beads make me look tough

) I have about $1800 in her...so far.
She's got a lot of nicks and scratches, but she shines up pretty good for being almost 30. I'm getting looks and talkers from people out here every time I stop for gas or drinks. 39000 miles so far. I think I'm gonna keep this one for a while.
Eric - Pittsboro, IN